Hot & Cold Side Intercooler Pipe & Boot Kit for 2008-2010 Ford F250 F350 F450 F550 6.4L Powerstroke Diesel

SKU: 81100SAS
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Description

The SAMexhaust Hot Side Intercooler Pipe & Boot Kit is a direct-fit upgrade for 2008–2010 Ford F250/F350/F450/F550 models with 6.4L Powerstroke engines, replacing restrictive factory plastic piping. Engineered for high-boost, high-heat conditions, it features mandrel-bent aluminum pipes with a polished finish and triple-reinforced silicone boots, significantly enhancing durability and reliability. Unlike the factory one-piece design, SAMexhaust’s two-piece configuration simplifies installation/removal while eliminating airflow-restrictive bends, improving power, lowering exhaust gas temperatures (EGTs), and optimizing engine response. The kit includes Constant-Tension T-Bolt Clamps for leak-proof sealing and integrates seamlessly with SAMexhaust’s Performance Intercooler and Cold-Side Pipe Kit. Ideal for towing, daily driving, or performance builds, this upgrade ensures long-term resilience against thermal stress and pressure.

The hot side intercooler pipe:
3" high flow factory replacement hot side intercooler pipe for the 08-10 Ford 6.4 Powerstroke diesel trucks.
This hot side intercooler pipe will replace the restrictive factory intercooler pipe and will provide added air flow and increased turbo response.
Our charge pipes are constructed of aluminum.
This charge pipe includes everything needed for a complete installation.

The cold side intercooler pipe:
Cold-side pipe is constructed of mandrel bent aluminum with a polished finish.
Cold-side pipe eliminates restrictive bends in the factory pipe, allowing for improvements in airflow, power.
Increased reliability, durability, and performance.
To add even more reliability this kit includes constant-tension T-bolt clamps for accurate and consistent holding power.   

Features:

100% Brand new,never been used
3.0" Polished Aluminum Intercooler Pipes
"Cold-Side" Direct-Fit Replacement
Silicone Boots:
Boot 1: 3.00"
Boot 2: 3.00"
Constant Tension T-Bolt Clamps:
3.25" Constant Tension T-Bolt Clamps
This cold & hot side intercooler pipe will replace the restrictive factory intercooler pipe and will provide added air flow and increased turbo response.
These charge pipes are constructed of aluminum.
Aluminum construction for a lifetime of rust free performance and heat dissipation
Stainless steel T-bolt clamps
Direct Replacement
Polished Finish
Professional installation in highly recommended(No instruction included)

Fitment:

  • 2008–2010 Ford F250 F350 F450 F550 6.4L Powerstroke Diesel

VEHICLE NAME YEAR ENGINE
Ford F250 2008–2010 6.4L
Ford F350 2008–2010 6.4L
Ford F450 2008–2010 6.4L
Ford F550 2008–2010 6.4L

Attention

Products on this site are for off-road/racing use only and are not legal for public roads where emissions laws apply.

Professional installation recommended. Removing emissions equipment (DPF, CAT, SCR, DOC) requires deleting related sensors and a compatible tuner to avoid engine codes.

Performance gains may vary—no guarantees.